Principal Thermal Mechanical Engineer

Flex (Flextronics)

Confirmed live yesterday High trust

Quick summary

Work type
On-site
Location
Littleton, MA
Salary
$153,500–$211,000 / yr
Posted
64 days ago
Freshness
Confirmed live yesterday
Closes
Oct 30, 2026

Market check

Salary context

Competitive pay

How this pay compares to similar roles

Similar $186k
This role $182k
$132k most similar roles pay here $239k

This role pays more than 54% of similar roles. Most pay $156,231–$215,125 — the shaded band above. At the midpoint, this role pays about $182k versus about $186k for comparable roles.

Based on 240 similar postings.

Employer

About Flex (Flextronics)

Flex (formerly Flextronics) is a global technology, supply chain, and manufacturing solutions provider helping companies design, build, and deliver products across industries. Industry: Electronics Manufacturing Services

Flex (Flextronics) currently has 29 open roles on FindRole.

Listed pay typically runs $118,300–$162,600 across 15 roles with salary data.

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View all roles at Flex (Flextronics)

At a glance

TL;DR · Principal Thermal Mechanical Engineer

The Principal Thermal Mechanical Engineer joins the engineering team to provide technical leadership and mentorship during early product development and maturation phases. This role involves leading the design, analysis, and optimization of complex fluid systems for liquid cooling, including cold plates, pumps, tubing, and heat exchangers for computer processing chipsets. The engineer performs fluid flow simulations, calculates pressure drops and thermal performance, and develops engineering specifications while ensuring compliance with industry standards. Key responsibilities include collaborating with customers on technical integrations, conducting research to identify technical gaps, and managing the product lifecycle from initial CAD concepts to final drawings. Required expertise includes fluid dynamics, thermodynamics, and heat transfer, utilizing SolidWorks for complex part assemblies and GD&T. The role addresses critical thermal management challenges in data center infrastructure by enabling higher coolant temperatures and more complete heat capture.

What you'll do

  • Lead the design, analysis, and optimization of complex fluid systems from initial concept to final detailed CAD drawings.
  • Conduct fluid flow simulations and tests to ensure reliable performance under various operating conditions.
  • Perform detailed calculations for fluid dynamics, pressure drops, thermal performance, and material compatibility.
  • Develop engineering specifications and documentation for heat transfer components while ensuring compliance with industry standards.
  • Identify technical gaps to advocate for research and lead projects that maximize product impact.
  • Provide technical guidance and mentorship to junior engineers to foster a culture of continuous learning.
  • Communicate complex technical concepts and "art of the possible" solutions to customers and external stakeholders.
  • Resolve technical challenges related to fluid systems throughout the entire product lifecycle.

What we're looking for

  • Master's degree with a thesis required in Mechanical Engineering or a related field.
  • Minimum of 7 years of post-collegiate experience designing and engineering fluid systems.
  • Minimum of 3 years of experience working at a senior or principal engineer level in an industrial setting.
  • Profound expertise in fluid dynamics, thermodynamics, and heat transfer.
  • Extensive experience in SolidWorks CAD, complex part/assembly drawings, GD&T, and DFMs.
  • Proven track record in new product development, preferably for thermal fluid products.
  • Strong analytical skills to troubleshoot and optimize fluid system performance.
  • Excellent communication skills to convey complex technical concepts to both technical and non-technical audiences.

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