Principal Additive Manufacturing Engineer

Medtronic

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Quick summary

Work type
On-site
Location
Warsaw, IN
Salary
$123,200–$184,800 / yr
Employment
Full-time
Posted
4 days ago
Freshness
Confirmed live today
Closes
Oct 5, 2026

Market check

Salary context

Competitive pay

How this pay compares to similar roles

Similar $170k
This role $154k
$115k most similar roles pay here $202k

This role pays less than 64% of similar roles. Most pay $146,450–$193,000 — the shaded band above. At the midpoint, this role pays about $154k versus about $170k for comparable roles.

Based on 240 similar postings.

Employer

About Medtronic

Medtronic plc is the world's largest medical technology company by revenue, specializing in device-based therapies for over 70 health conditions.

Medtronic currently has 77 open roles on FindRole.

Listed pay typically runs $124,000–$186,000 across 73 roles with salary data.

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View all roles at Medtronic

At a glance

TL;DR · Principal Additive Manufacturing Engineer

As a Principal Additive Manufacturing Engineer, you will join the New Product Introduction team to lead manufacturing engineering efforts for metal additive manufacturing processes. You will drive projects from initial concept through commercialization by partnering with cross-functional teams to develop robust, scalable, and compliant manufacturing solutions. Your daily work involves integrating Design for Manufacturability and Design for Additive Manufacturing principles into product decisions, performing process characterization, and managing equipment qualification and risk assessments like PFMEA and IQ/OQ/PQ. You will utilize expertise in laser powder bed fusion, powder handling, and post-processing methods such as heat treatment and machining to ensure production consistency. This role solves complex manufacturing challenges within a regulated medical device environment, ensuring that innovative metal additive technologies meet strict quality, safety, and performance standards for successful product launches and long-term operational success.

What you'll do

  • Lead manufacturing engineering activities for new product introduction programs involving metal additive manufacturing technologies.
  • Integrate Design for Manufacturability (DFM) and Design for Additive Manufacturing (DfAM) principles into product development decisions.
  • Manage the full NPI lifecycle from initial feasibility and prototype builds to process validation and product launch.
  • Develop, optimize, and scale metal additive manufacturing processes to meet quality, compliance, and production capacity requirements.
  • Define manufacturing methods, equipment specifications, inspection strategies, and critical process parameters for new products.
  • Execute equipment qualification and process validation activities including IQ, OQ, PQ, and risk management tools like PFMEA.
  • Conduct root cause investigations and implement corrective actions to resolve development and early production issues.
  • Author and maintain technical documentation including protocols, reports, procedures, and engineering change records.

What we're looking for

  • A Bachelor's degree with 7 years experience, a Master's with 5 years, or a PhD with 3 years is required.
  • A Bachelor's or Master's degree in Engineering, Materials Science, or a related field is preferred.
  • Experience in manufacturing engineering, process engineering, or new product introduction is preferred.
  • Experience with metal additive manufacturing in development or production environments is preferred.
  • Experience with DfAM and DfM principles is preferred.
  • Experience with process validation, equipment qualification, and risk management in regulated environments is preferred.
  • Experience in medical device manufacturing is preferred.
  • Work authorization at the time of hire and for the duration of employment.

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