Senior Controls Engineer

Bosch

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Work type
On-site
Location
Charleston, SC
Posted
20 days ago
Freshness
Confirmed live today

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How this pay compares to similar roles

Similar $167k
$120k $202k
below market most similar roles pay here above market

This listing doesn't post a salary. Most similar roles pay $142,475–$190,750.

Based on 240 similar postings.

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About Bosch

Bosch is a global engineering and technology company supplying mobility solutions, industrial technology, consumer goods, and energy and building technology; Robert Bosch LLC is its North American arm.

Bosch currently has 69 open roles on FindRole.

Listed pay typically runs $165,000–$185,000 across 33 roles with salary data.

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At a glance

TL;DR · Senior Controls Engineer

The Senior Controls Engineer joins the engineering team to lead the design, development, and commissioning of complex control systems for manufacturing processes. This role involves conceptualizing system architectures, selecting hardware like PLCs and sensors, and developing detailed electrical schematics. The engineer will expertly program PLC logic using CoDeSys under the IEC 61131-3 standard, utilizing languages such as ST, FBD, LD, and SFC. Key responsibilities include integrating fieldbus protocols like EtherCAT and PROFINET, developing HMI/SCADA applications, and performing on-site troubleshooting to optimize cycle times and overall equipment effectiveness. The position requires proficiency in CAD software for electrical design and a deep understanding of industrial safety standards. The work focuses on improving operational efficiency and production targets within a high-pressure manufacturing environment.

What you'll do

  • Design and specify complex control systems including hardware selection, network architecture, and electrical schematics.
  • Program, test, and debug PLC logic using CoDeSys in various languages like ST, FBD, and LD.
  • Develop reusable CoDeSys libraries, function blocks, and structured text routines for production environments.
  • Integrate and configure industrial fieldbus protocols such as EtherCAT, PROFINET, and Modbus TCP/IP.
  • Develop HMI/SCADA applications to provide operator visibility and diagnostic capabilities for manufacturing personnel.
  • Lead on-site commissioning, testing, and tuning of control systems to achieve production targets.
  • Perform advanced troubleshooting and diagnostics of complex hardware and software issues in live manufacturing environments.
  • Create comprehensive technical documentation including functional specifications, design documents, and test plans.

What we're looking for

  • Bachelor's degree in Electrical Engineering, Mechatronics Engineering, Computer Engineering, or a related engineering discipline.
  • Master's degree (preferred).
  • Minimum of 7+ years of progressive experience in industrial control systems design, programming, and commissioning in manufacturing environments.
  • Minimum of 3+ years of hands-on experience programming complex applications with CoDeSys for industrial machinery or production lines.
  • Expert-level proficiency in CoDeSys (IEC 61131-3) programming.
  • Strong understanding of industrial networking protocols such as EtherCAT, PROFINET, Modbus TCP/IP, and CANopen.
  • Proficient in HMI/SCADA development, electrical control panel design, and industrial safety systems.
  • Indefinite U.S. work authorized individuals only.

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