Senior Materials Engineer, AI Satellites

SpaceX

Confirmed live yesterday Trusted

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Work type
On-site
Location
Bastrop, TX
Posted
51 days ago
Freshness
Confirmed live yesterday

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Similar $177k
$144k most similar roles pay here $223k

This listing doesn't post a salary. Most similar roles pay $152,000–$202,575.

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About SpaceX

SpaceX designs, manufactures, and launches advanced rockets and spacecraft with the mission of enabling humans to become a multi-planetary species. It operates the Falcon 9, Falcon Heavy, and Starship launch vehicles, as well as the Starlink satellite internet constellation.

SpaceX currently has 680 open roles on FindRole.

Listed pay typically runs $130,000–$165,000 across 442 roles with salary data.

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TL;DR · Senior Materials Engineer, AI Satellites

Sr. Materials Engineer, AI Satellites (Starmind) joins the Starmind team to develop hardware for a new constellation of satellites providing high-performance AI compute in space. This role involves owning the full lifecycle of materials specification, validation, and process development for microelectronics packages, cooling systems, and radiator hardware. You will perform device modeling, characterization, failure analysis, and material selection while building supply chains for plating chemicals, coatings, and thermal interface materials. The work addresses the challenge of creating reliable orbital data centers capable of handling complex workloads in extreme environments. Key technical requirements include experience in microelectronics manufacturing, advanced packaging, and potentially using Python or MATLAB for data analysis. You will collaborate across mechanical, electrical, and silicon design disciplines to integrate material innovations into product roadmaps while ensuring compliance with safety and environmental standards.

What you'll do

  • Develop high-reliability microelectronics packages, cooling systems, and radiator hardware for satellite applications.
  • Manage the full lifecycle of materials specification, validation, characterization, and failure analysis.
  • Drive system trades, requirements capture, material selection, prototyping, and manufacturing processes.
  • Build supply chains and define acceptance criteria for coatings, chemicals, and thermal interface materials.
  • Solve advanced packaging challenges and develop next-generation thermal interface materials to improve performance.
  • Implement in-process metrology tools and design test vehicles to evaluate material and electronic properties.
  • Integrate simulation tools with experimental data to drive targeted improvements through material or process changes.
  • Manage compliance risks related to materials and processes to ensure safety and environmental standards.

What we're looking for

  • Bachelor's degree in materials science, mechanical engineering, or another engineering discipline.
  • 5+ years of experience in microelectronics device research or manufacturing.
  • Advanced degree in materials science or a similar field is preferred.
  • Experience in hardware, robotics, automation, or manufacturing environments.
  • Proficiency with scripting or data analysis tools like Python or MATLAB for process data analysis.
  • Familiarity with manufacturing process development methodologies such as PFMEA, SPC, and process capability studies.
  • Experience with precision assemblies, robotic systems, or automated pick-and-place equipment.
  • Must be a U.S. citizen, permanent resident, or eligible for required export control authorizations.

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