Senior Materials Engineer, AI Satellites

SpaceX

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Work type
On-site
Location
Bastrop, TX
Posted
97 days ago
Freshness
Confirmed live today

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Similar $174k
$137k $219k
below market most similar roles pay here above market

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About SpaceX

SpaceX designs, manufactures, and launches advanced rockets and spacecraft with the mission of enabling humans to become a multi-planetary species. It operates the Falcon 9, Falcon Heavy, and Starship launch vehicles, as well as the Starlink satellite internet constellation.

SpaceX currently has 851 open roles on FindRole.

Listed pay typically runs $130,000–$165,000 across 590 roles with salary data.

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TL;DR · Senior Materials Engineer, AI Satellites

The Sr. Materials Engineer, AI Satellites (Starmind) joins the Starmind team to develop the orbital compute fabric of the future. This role involves owning the entire lifecycle of hardware materials for satellites that capture solar energy to power high-performance AI compute for Earth. You will develop high-reliability microelectronics packages, cooling systems, and radiator hardware while managing materials specification, validation, and process development. Key tasks include device modeling, failure analysis, and building supply chains for plating chemicals, coatings, and thermal interface materials. You will use metrology tools, simulation tools, and data analysis software like Python or MATLAB to guide improvements. The work addresses the technical challenge of delivering reliable connectivity, power distribution, and processing for orbital AI inference within the extreme environment of space.

What you'll do

  • Develop high-reliability microelectronics packages, cooling systems, and radiator hardware for satellites.
  • Own the full lifecycle of materials specification, validation, device modeling, and failure analysis.
  • Drive system trades, requirements capture, materials selection, and prototyping for hardware components.
  • Build and manage supply chains for plating chemicals, coatings, and thermal interface materials.
  • Develop next-generation thermal interface materials to improve advanced packaging performance.
  • Specify in-process metrology tools and design thermal test vehicles to evaluate material properties.
  • Integrate simulation tools with experimental data to drive targeted material or process improvements.
  • Manage compliance risks related to materials and processes to ensure safety and environmental standards.

What we're looking for

  • Bachelor's degree in materials science, mechanical engineering, or another engineering discipline.
  • 5+ years of experience in microelectronics device research or manufacturing.
  • Advanced degree in materials science or a similar field (preferred).
  • Experience in hardware, robotics, automation, or manufacturing environments (preferred).
  • Experience designing tooling, fixtures, or jigs for assembly or test applications (preferred).
  • Exposure to scripting or data analysis tools like Python or MATLAB for process data analysis or automation (preferred).
  • Experience with precision assemblies, robotic systems, or automated pick-and-place equipment (preferred).
  • U.S. citizenship, national, lawful permanent resident, refugee, or asylee status as required by ITAR.

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