Senior Failure Analysis Engineer, Microelectronics

SpaceX

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Work type
On-site
Location
Bastrop, TX
Posted
34 days ago
Freshness
Confirmed live yesterday

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Similar $179k
$132k most similar roles pay here $221k

This listing doesn't post a salary. Most similar roles pay $145,000–$212,500.

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About SpaceX

SpaceX designs, manufactures, and launches advanced rockets and spacecraft with the mission of enabling humans to become a multi-planetary species. It operates the Falcon 9, Falcon Heavy, and Starship launch vehicles, as well as the Starlink satellite internet constellation.

SpaceX currently has 793 open roles on FindRole.

Listed pay typically runs $130,000–$165,000 across 557 roles with salary data.

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TL;DR · Senior Failure Analysis Engineer, Microelectronics

Sr. Failure Analysis Engineer, Microelectronics (Starlink) As a Sr. Failure Analysis Engineer on the Starlink team, you will perform end-to-end root cause failure analysis on microelectronic components and packaging to support high-volume manufacturing, qualification, and field returns. You will investigate failures in silicon, packaging, and interconnects by applying physics-of-failure principles to identify mechanisms such as electromigration, thermal fatigue, delamination, and solder joint fatigue. Your daily work involves advanced electrical fault isolation and physical failure analysis using tools including SEM, FIB, EDS, SAM, cross-sectioning, TDR, RF characterization, Lock-in Thermography, OBIRCH, EBIRCH, EBAC, and nanoprobing. You will collaborate with design and manufacturing teams to implement corrective actions and document findings in technical reports. This role addresses critical reliability challenges for a satellite constellation and associated user terminals by utilizing advanced materials characterization and data analysis with Python or JMP.

What you'll do

  • Perform end-to-end root cause failure analysis on microelectronic components in manufacturing, testing, and field environments.
  • Conduct advanced electrical fault isolation using techniques like TDR, RF characterization, and nanoprobing to locate defects.
  • Execute physical failure analysis using SEM, FIB, EDS, and cross-sectioning to identify mechanisms in silicon and packaging.
  • Apply physics-of-failure principles to determine root causes such as electromigration, thermal fatigue, and delamination.
  • Drive corrective actions by collaborating with design and manufacturing teams to implement and validate process changes.
  • Author detailed technical reports documenting failure modes, data analysis, and the effectiveness of corrective actions.
  • Develop and improve failure analysis workflows to support new packaging technologies and advanced materials.

What we're looking for

  • Bachelor's degree in materials science, electrical engineering, physics, chemical engineering, or another STEM discipline.
  • 5+ years of hands-on experience in microelectronics failure analysis or materials characterization.
  • Master's or PhD in a relevant STEM field with a focus on microelectronics or failure analysis (preferred).
  • 10+ years of hands-on experience in microelectronics failure analysis or materials characterization (preferred).
  • Proficiency with advanced FA tools including SEM, FIB, SAM, and EDS (preferred).
  • Experience with electrical characterization and fault isolation techniques such as IV curves, RF/VNA measurement, LIT, OBIRCH, EBIRCH, EBAC, nanoprobing, photon emission, or voltage contrast (preferred).
  • Experience applying JEDEC and AEC reliability test standards and physics-of-failure methodologies to root cause investigations (preferred).
  • U.S. citizen.

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