Senior Mechanical Hardware Engineer, ECU Connectors & Interfaces

What you'll do

• Lead the mechanical development of ECU headers and connector interfaces for power, high-speed data, and RF signals.
• Own the mechanical design of connector housings, terminals, bus bars, seals, and gaskets from concept through production.
• Select and specify materials for conductive elements, insulators, and sealing components based on environmental and manufacturing requirements.
• Develop sealing strategies for connector-to-housing interfaces to ensure water management and robust environmental performance.
• Create and maintain high-quality 3D CAD models and 2D drawings in NX using GD&T and tolerance stack analysis.
• Coordinate with electrical and PCB designers on pinout constraints, grounding paths, and shielding interfaces.
• Execute design verification plans including proof-of-concept testing, fit and retention checks, and sealing evaluations.
• Lead DFM/DFx reviews with suppliers and manufacturing teams to ensure production feasibility and cost-effectiveness.

What we're looking for

• BS in Mechanical Engineering or related discipline.
• 6-10+ years of mechanical design experience in complex electromechanical assemblies, automotive electronics, ECU hardware, connectors, or headers.
• Demonstrated experience designing headers and connectors for power, high-speed signals, communication signals, RF signals, and I/O.
• Hands-on experience with connector terminal design, bus bar design, PCB/housing integration, and sealing solutions.
• Strong knowledge of materials and manufacturing for connector systems, including conductive/insulating components, molded parts, and seals.
• Proficiency in Siemens NX and Teamcenter for creating parametric models, drawings, product structures, and BOMs.
• Strong competency in GD&T, tolerance analysis, and mechanical fundamentals like solid mechanics and heat transfer.
• Master’s degree in Mechanical Engineering or related field (preferred).