Failure Analysis Engineer, Microelectronics

SpaceX

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Work type
On-site
Location
Bastrop, TX
Posted
179 days ago
Freshness
Confirmed live yesterday

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Similar $172k
$126k most similar roles pay here $216k

This listing doesn't post a salary. Most similar roles pay $137,500–$207,500.

Based on 240 similar postings.

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About SpaceX

SpaceX designs, manufactures, and launches advanced rockets and spacecraft with the mission of enabling humans to become a multi-planetary species. It operates the Falcon 9, Falcon Heavy, and Starship launch vehicles, as well as the Starlink satellite internet constellation.

SpaceX currently has 793 open roles on FindRole.

Listed pay typically runs $130,000–$165,000 across 557 roles with salary data.

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TL;DR · Failure Analysis Engineer, Microelectronics

Failure Analysis Engineer, Microelectronics (Starlink) joins the Starlink team to perform detailed root cause failure analysis on microelectronic components and packaging for high-volume manufacturing, qualification, and field returns. The role involves owning end-to-end investigations from initial characterization through corrective action verification to improve satellite constellation and user terminal reliability. Day-to-day tasks include advanced electrical fault isolation and physical failure analysis using tools such as SEM, FIB, EDS, SAM, cross-sectioning, curve trace, TDR, RF characterization, Lock-in Thermography, OBIRCH, EBIRCH, EBAC, and nanoprobing. The position requires applying physics-of-failure principles to identify mechanisms like electromigration, thermal fatigue, and delamination. Candidates should possess skills in semiconductor physics, JEDEC and AEC reliability standards, and data analysis using Python or JMP. This role addresses critical hardware reliability issues within the satellite communications and ground terminal product space.

What you'll do

  • Perform end-to-end root cause failure analysis on microelectronic components in manufacturing, test, and field environments.
  • Conduct advanced electrical fault isolation using techniques like TDR, RF characterization, and nanoprobing to locate defects.
  • Execute physical failure analysis using SEM, FIB, EDS, and cross-sectioning to identify mechanisms in silicon and packaging.
  • Apply physics-of-failure principles to determine root causes such as electromigration, thermal fatigue, and delamination.
  • Drive corrective actions by collaborating with design and manufacturing teams to implement validated process changes.
  • Author detailed technical reports documenting failure modes, root cause conclusions, and the effectiveness of corrective actions.
  • Develop and improve failure analysis techniques and workflows for new packaging technologies and materials.

What we're looking for

  • Bachelor's degree in materials science, electrical engineering, physics, chemical engineering, or another STEM discipline.
  • 2+ years of hands-on experience in microelectronics failure analysis or materials characterization.
  • Must be a U.S. citizen, national, lawful permanent resident, refugee, or asylee to meet ITAR requirements.
  • Master's or PhD in a relevant STEM field with a focus on microelectronics or failure analysis (preferred).
  • Experience with advanced FA tools such as SEM, FIB, EDS, and cross-sectioning (preferred).
  • Proficiency in electrical characterization and fault isolation techniques like IV curves, RF/VNA measurement, LIT, OBIRCH, EBIRCH, EBAC, or nanoprobing (preferred).
  • Knowledge of semiconductor physics, failure mechanisms, JEDEC/AEC standards, and physics-of-failure methodologies (preferred).
  • Experience analyzing complex datasets with Python, JMP, or similar tools (preferred).

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