Staff Thermal Engineer, Hypersonic Air Vehicles

Anduril Industries

Confirmed live 2 days ago High trust

Quick summary

Work type
On-site
Location
Costa Mesa, CA
Salary
$191,000–$275,000 / yr
Posted
60 days ago
Freshness
Confirmed live 2 days ago

Market check

Salary context

Above market

How this pay compares to similar roles

Similar $185k
This role $233k
$131k most similar roles pay here $290k

This role pays more than 84% of similar roles. Most pay $151,550–$217,687 — the shaded band above. At the midpoint, this role pays about $233k versus about $185k for comparable roles.

Based on 240 similar postings.

Employer

About Anduril Industries

Anduril Industries is a defense technology company that builds advanced hardware and software systems for national security, including autonomous drones, surveillance systems, and the Lattice AI command platform.

Anduril Industries currently has 1697 open roles on FindRole.

Listed pay typically runs $146,000–$194,000 across 1504 roles with salary data.

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At a glance

TL;DR · Staff Thermal Engineer, Hypersonic Air Vehicles

Staff Thermal Engineer, Hypersonic Air Vehicles joins the Thermal Engineering team to manage the full development lifecycle for advanced defense technologies in complex environments. This role involves the thermal design and analysis of unmanned air vehicles across conceptual, preliminary, and detailed design stages. Key responsibilities include defining system architectures, material selection strategies, and performing transient analyses for time-varying mission profiles. The candidate will conduct ground test planning and execution, along with flight test data analysis. Required technical skills include proficiency in CFD tools like STAR-CCM+ or ANSYS Fluent, FEA solvers such as NASTRAN or Abaqus, and programming in MATLAB and Python. Additionally, the role requires experience with SolidWorks or Siemens NX to support integrated solutions for high-speed flight regimes involving extreme thermal loads and material response modeling under demanding conditions.

What you'll do

  • Perform thermal design and analysis for unmanned air vehicles across all development stages.
  • Define thermal system architectures and material selection strategies for demanding flight environments.
  • Conduct thermal analysis using CFD, FEA, and first-principles modeling in MATLAB or Python.
  • Model material responses under combined thermal and mechanical loads.
  • Execute and analyze ground test plans in specialized thermal testing facilities.
  • Plan and execute flight tests including instrumentation design and post-flight data analysis.
  • Prepare formal technical documentation, specifications, and reports for internal and customer reviews.

What we're looking for

  • MS or higher degree in Aerospace Engineering, Mechanical Engineering, or Applied Physics focusing on heat transfer and fluid dynamics.
  • 15+ years of experience in aerospace thermal engineering on rocket, aircraft, or missile programs.
  • In-depth understanding of heat transfer, fluid dynamics, and high-temperature environments.
  • Experience with thermal analysis using CFD (STAR-CCM+, ANSYS Fluent) and/or FEA thermal solvers.
  • Experience with thermal-structural coupling and ground testing with thermal instrumentation and data acquisition.
  • Proficiency in CAD software such as SolidWorks or Siemens NX.
  • Strong programming skills in MATLAB, Python, or similar for tool development.
  • Ability to obtain and hold a U.S. Top Secret security clearance.

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