Senior Thermal Engineer

Anduril Industries

Confirmed live 2 days ago Trusted

Quick summary

Work type
On-site
Location
Costa Mesa, CA
Salary
$146,000–$194,000 / yr
Posted
60 days ago
Freshness
Confirmed live 2 days ago

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Salary context

Competitive pay

How this pay compares to similar roles

Similar $170k
This role $170k
$129k most similar roles pay here $204k

This role pays more than 52% of similar roles. Most pay $146,500–$193,000 — the shaded band above. At the midpoint, this role pays about $170k versus about $170k for comparable roles.

Based on 240 similar postings.

Employer

About Anduril Industries

Anduril Industries is a defense technology company that builds advanced hardware and software systems for national security, including autonomous drones, surveillance systems, and the Lattice AI command platform.

Anduril Industries currently has 1697 open roles on FindRole.

Listed pay typically runs $146,000–$194,000 across 1504 roles with salary data.

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At a glance

TL;DR · Senior Thermal Engineer

The Senior Thermal Engineer joins the Thermal Engineering team to manage thermal design and analysis for advanced defense hardware, including drones, aircraft, missiles, and related flight systems. This role involves defining thermal architectures capable of withstanding rugged environments and demanding flight envelopes while collaborating with cross-functional engineering teams to address power dissipation and design tradeoffs. The successful candidate will build and maintain thermal FEA and CFD models, execute prototype builds and physical tests, and develop internal tools to improve analysis speed. Key technical requirements include expertise in heat transfer and fluid dynamics, proficiency in MATLAB, Python, and CAD software like SolidWorks or Siemens NX, and experience with simulation platforms such as STAR-CCM+, ANSYS, Icepak, or Flotherm. The role solves critical thermal management challenges for high-performance hardware operating under extreme conditions.

What you'll do

  • Own thermal design and analysis for integrated hardware products including drones, aircraft, and missiles.
  • Determine the appropriate level of analysis using hand calculations, MATLAB/Python models, FEA, or CFD to guide design decisions.
  • Define thermal architectures capable of withstanding rugged environments and extreme operational conditions.
  • Build and maintain thermal FEA and CFD models to predict performance and establish operating thresholds.
  • Execute prototype builds and thermal tests including sensor selection, data acquisition, and result documentation.
  • Present thermal status, risks, and technical recommendations during internal and customer-facing design reviews.
  • Develop internal tools and workflows to improve the speed and consistency of thermal decision-making.
  • Conduct failure reviews and root-cause investigations using test data and first-principles reasoning.

What we're looking for

  • MS or PhD in Mechanical Engineering, Aerospace Engineering, Applied Physics, or a related field focusing on thermal sciences.
  • 5+ years of experience designing, analyzing, or validating thermal systems for integrated hardware products.
  • Strong first-principles understanding of heat transfer and fluid dynamics including conduction, convection, radiation, and transient behavior.
  • Experience supporting thermal design for aerospace, aircraft, rocket, missile, UAV, defense, or other high-performance hardware systems.
  • Experience using thermal analysis, modeling, simulation, and physical test data to drive decisions for passive or active management systems.
  • Ability to communicate technical tradeoffs clearly across engineering, program, and customer stakeholders.
  • Ability to obtain and maintain a U.S. Top Secret security clearance.

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