Thermofluid Systems Test Engineer

Flex (Flextronics)

Actively hiring
Littleton, MA Posted 23 days ago $126,500$173,900 / year

At a glance

AI generated

TL;DR

Join our engineering team as a Thermofluid Systems Test Engineer reporting to the Mechanical Development Associate Principal Engineer, where you will own hands-on testing of Coolant Distribution Units (CDUs) and related subsystems, design automated test stands for performance characterization, develop PLC-based controls for data acquisition, execute detailed test plans, analyze results, and provide actionable insights to engineering teams. This role requires 7+ years of experience in thermofluid systems testing within data center cooling or similar environments, strong knowledge of fluid dynamics and heat transfer, proficiency with PLC-based automation, and the ability to troubleshoot complex system issues. You will work on cutting-edge liquid cooling solutions for AI and high-performance computing, contributing to sustainable data center innovations at JetCool.

Skills

PLC Python LabVIEW National Instruments Hardware Data Acquisition Systems Test Automation Flow Measurement Pressure Measurement Thermal Performance Testing Sensor Calibration Heat Exchangers Pumps Valves Fluid Dynamics Thermodynamics Heat Transfer Root Cause Analysis Structured Test Plans Control Logic Modification

What you'll do

  • Own hands-on testing of Coolant Distribution Units (CDUs) and related subsystems.
  • Design and operate automated thermo-fluid test stands to characterize system performance.
  • Develop PLC-based controls and automation for repeatable long-duration tests.
  • Analyze test results and provide actionable insights to engineering teams.
  • Support design reviews by translating test data into risk assessments.
  • Improve lab capability by identifying gaps in tooling and instrumentation.
  • Troubleshoot complex issues through hands-on testing and root-cause analysis.

What we're looking for

  • 7+ years of hands-on experience testing and qualifying thermo-fluid systems in data center cooling or related industries.
  • Strong practical knowledge of fluid dynamics, thermodynamics, and heat transfer applied to test execution and data interpretation.
  • Proven ability to design, build, instrument, and commission custom thermo-fluid test stands with pumps, valves, and sensors.
  • Experience developing and executing structured test plans for performance and qualification testing.
  • Proficiency in PLC-based controls and automation for safe system operation and data acquisition.
  • Strong data analysis skills including sensor selection, calibration, and post-processing of test results.
  • Demonstrated ability to troubleshoot complex system-level issues through hands-on testing and root-cause analysis.

Market check

Salary context

This $126,500–$173,900 range sits above 48% of similar postings on FindRole.

Peer median band

$114,920$192,000

Median floor and ceiling across peers.

Typical midpoint (25–75%)

$122,916$186,475

Middle half of comparable postings.

Based on 239 comparable postings.

* 240 is the maximum number of comparable postings sampled.

Employer

About Flex (Flextronics)

Flex (formerly Flextronics) is a global technology, supply chain, and manufacturing solutions provider helping companies design, build, and deliver products across industries. Industry: Electronics Manufacturing Services

Flex (Flextronics) currently has 4 open roles on FindRole.

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